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Overall, I really like the new X-Carve and the upgrades that they've made. The assembly seemed easier this time although it still took me about 10 hours over the course of a week. I made a new table for the X-Carve that is 40"x52" and it fits nicely. I am donating my old X-Carve to my local woodworking club, the Gwinnett Woodworkers Association, so more people can learn how to use a CNC machine.
Here's what I like about the new 2017 X-Carve:
- The holes in the ends of the extrusions come pre-tapped with threads. That was 3-4 hours of torture on the old X-Carve that has been eliminated. Thank you Inventables!
- The Dust Collection Kit is awesome and works incredibly well. It's my favorite upgrade.
- It's good to see the Dewalt DW611 is the stock spindle now. Upgrading an older X-Carve spindle with this DW611 Mount is easy.
- The X-Controller has more power which will help drive the machine through a variety of materials better, especially with the added weight of the Dewalt router and dust boot. I really like the pause/play controls and the e-stop button that are on it and the sideboard is a nice addition.
- The gantry rail is now a solid square extrusion, which is much sturdier than the pair of thin maker slides that were on the old X-Carve.
- The drag chain and cable management features are much improved.
- The eccentric spacers that are held on by nylon lock nuts will eliminate the issue of the eccentric nuts coming loose on the old X-Carve.
- The Z-Probe is cool and eliminates the need to used a slip of paper to set the bit height.
- The new Belt Sleeves are a better solution than tape for keeping belts from slipping..
- The 60 Piece Clamp Set makes clamping materials up to 1.75" thick much easier. You could not do that with the old wooden clamp set.
- Belt tension causes problems for lots of people. A different method of driving the router around could be more user friendly, but I suppose it would increase the price.
- I found some discrepancies in the assembly instructions and pictures. I submitted my notes to Inventables so they can make corrections to help future customers.
- The DeWalt router comes very close to the Z axis plate as it nears the homing switch. More clearance would be nice.
- A knob should be included in the kit for raising and lowering the router manually. Bob at I Like to Make Stuff designed this one that can be 3D printed.
- The kit contains the exact amount of most parts. I had a few leftovers that must be extras, but I still wonder if I missed something.
- There is a small packet of lubricant in the kit, but no mention of it in the instructions. I found a user forum post that explained it was for the threaded rod. I didn't use the lubricant because I thought sawdust might stick to the rod and gunk it up. Others recommended dry lube.
- A storage rack for the clamps, wrenches, z-probe, etc would be nice. I found several rack designs by other users in the Inventables projects, so that will be my second project.
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